COMPRESSOR (for 1ND-TV) > REASSEMBLY

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1. INSTALL MAGNET CLUTCH ASSEMBLY


E104623

  1. Install the magnet clutch stator with the parts shown in the illustration aligned.



    I032461

  1. Using a snap ring expander, install a new snap ring with the chamfered side facing up.

  1. Connect the connector.

  1. Connect the ground wire with the screw.



    I031582

  1. Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up.

    NOTICE:
    Do not damage the seal cover of the bearing when installing the snap ring.

  1. Install the compressor washer(s) and magnet clutch hub.

    NOTICE:
    Do not change the combination of the compressor washer(s) used before disassembly.



    I105095E01

  1. Using SST, hold the magnet clutch hub and install the bolt.

    SST
    09985-00040  

    Torque:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }

    NOTICE:
    Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.



2. INSPECT MAGNET CLUTCH CLEARANCE


I105096

  1. Clamp the cooler compressor in a vise.

  1. Set a dial indicator to the magnet clutch hub.

  1. Connect the battery positive lead to terminal 3 of the magnet clutch connector and the negative lead to the ground wire. Turn the magnet clutch on and off and measure the clearance.

    Standard clearance:
    0.25 to 0.50 mm (0.010 to 0.020 in.)

    If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using compressor washers to obtain the standard clearance.

    Compressor washer thickness:
    0.1 mm (0.004 in.)
    0.3 mm (0.012 in.)
    0.5 mm (0.020 in.)

    NOTICE:
    Adjustment should be performed with 3 or fewer magnet clutch washers.

  1. Remove the cooler compressor from the vise.